I-Steam ihlala ingenye yezinsiza ezisetshenziswa kakhulu ezimbonini, inika amandla izinqubo, izinhlelo zokufudumeza, kanye nokusebenza kwama-turbine emikhakheni ye-petrochemical, yokudla neziphuzo, yemithi, kanye nezindwangu. Nokho, ukusebenza kahle kwanoma yiluphi uhlelo lwe-steam kuncike engxenyeni evame ukunganakwa: i-steam trap. I-steam trap i-valve ezenzakalelayo ekhipha i-condensate namagesi angakwazi ukujiya ngenkathi ivimbela ukulahleka kwe-steam, futhi ukusebenza kwayo kunomthelela ngqo ekusetshenzisweni kukaphethiloli, izindleko zokusebenza, kanye nokuphila isikhathi eside kwemishini. Lapho ama-steam trap ehluleka, ngisho neyunithi eyodwa engasebenzi kahle ingamosha amakhulu amakhilogremu e-steam ngehora, okuhumushela ezinkulungwaneni zamadola ekulahlekelweni kwamandla ngonyaka. Kubaphathi bezikhungo nonjiniyela bezimboni, ukusungula uhlelo oluhlelekile lokuphatha ama-steam trap akuseyona into ongayikhetha—kuyisidingo sezimali nemvelo. I-Qiaofa Machinery Co., Ltd., umkhiqizi oqinisekiswe yi-ISO oneminyaka eminingi yamava, inikeza indlela ephelele edlula nje ukushintshwa kwe-trap ukuze ilethe ukonga okulinganisekayo, okuhlala isikhathi eside. Lesi sihloko sihlola izinselelo zokuhlola ama-steam trap ngendlela evamile, sethula uhlelo oluphelele lokuphatha lwe-Qiaofa, futhi sikhombise ukuthi ukuqapha okuhlelekile, ukuhlaziywa kwedatha, kanye nokulungisa okusebenzayo kungayiguqula kanjani indlela imboni esebenza ngayo ngamandla. Ekugcineni, uzokuqonda ukuthi kungani izimboni ezihamba phambili zithemba izixazululo ze-Qiaofa ukunciphisa izindleko, ukuthuthukisa ukuphepha, nokuhlangabezana namazinga aqinile okuthobela imithetho yemvelo.

Emva kwamashumi eminyaka, izikhungo eziningi zezimboni zazithembele ekuhloleni ngezikhathi ezithile kwamathiphu omhwamuko okwenziwa ngesandla ngabachwepheshe ababehamba phansi endaweni yezimboni bephethe izitholi zomsindo eziphathwayo kanye namathuluzi okulinganisa izinga lokushisa elisebenzisa imisebe ye-infrared. Nakuba lokhu kuhlola okwenziwa ngokuhamba phansi kungakhomba ukuhluleka okukhulu, kunemikhawulo eminingana eyisisekelo eyehlisa ukusebenza kahle kwazo. Okokuqala, isikhathi esiphakathi kokuhlola sivamise ukuba yizinyanga ezintathu kuya kweziyisithupha, okusho ukuthi amathiphu angahluleka futhi amoshe amandla amasonto amaningi ngaphambi kokuthi atholakale. Okwesibili, ukuhlola okwenziwa ngesandla kudinga umsebenzi omningi futhi kuvame ukuba namaphutha abantu—abachwepheshe bangase bahlukanise isimo samathiphu ngendlela engafanele, bangazinaki izinto ezinzima ukufinyelela kuzo, noma barekhode idatha ngokungahambisani. Okwesithathu, ukuhlola kwendabuko kunikeza umfanekiso wesikhathi esisodwa ngaphandle komkhondo womlando, okwenza kungabi nokwazi ukuhlukanisa ukwehla kokusebenza okuqhubekayo nokuhluleka okungazelelwe okuyinhlekelele. Okwesine, izimboni eziningi azinawo amasu ajwayelekile okuhlola amathiphu, ngakho-ke imiphumela iyahluka ngokuya ngolwazi lomhloli kanye nemishini esetshenzisiwe. Okwesihlanu, idatha eqoqwayo ivamise ukugcinwa kuma-spreadsheet noma kumarekhodi ephepha okunzima ukuyihlaziya ngokuphelele, okushiya abaphathi bengenalo ulwazi olusebenzisekayo. Lokhu kushoda kusho ukuthi izikhungo ezisebenza ngamathiphu amaningi omhwamuko angase zilahlekelwe amandla okukhiqiza umhwamuko angu-15% kuya ku-30% ngaphandle kokwazi. Umkhakha usunesikhathi eside ubona isidingo sendlela eqinile, eqhubekayo—ehambisa ukuhlolwa okunembile kwamathiphu, ukuphathwa kwedatha okuhlakaniphile, kanye nokuthatha izinyathelo zokulungisa ngokushesha. Yilokhu kungenela ukuvuleka okwakuhloswe ukuba kugcwaliswe uhlelo oluphelele lokuphatha amathiphu omhwamuko lwe-Qiaofa.

I-Qiaofa Machinery Co., Ltd., enekomkhulu e-China futhi inenethiwekhi yokuthengisa emhlabeni wonke, ithuthukise uhlelo oluphelele lokuphatha ama-steam trap olubhekana nazo zonke izigaba zomjikelezo wempahla—kusukela ekukhetheni nasekufakeni kuya ekuqapheni, ekulungiseni, nasekushintsheni. Uhlelo lwakhiwe phezu kwezinsika ezintathu eziyisisekelo: ubunjiniyela obunembile, ukuthatha izinqumo okususelwa emininingweni, kanye nesevisi ephendulayo. Okugxile kakhulu emnikelweni we-Qiaofa umugqa wayo omkhulu womkhiqizo, ohlanganisa izinhlobo zemishini ye-steam trap ezifana nochungechunge lwe-FT14, ama-thermodynamic traps, ama-thermostatic traps, kanye namayunithi akhethekile aklanyelwe ukusetshenziswa komfutho ophezulu noma isitimu esishisisa kakhulu. I-trap ngayinye ikhiqizwa ezikhungweni ezigunyazwe yi-ISO kusetshenziswa imishini ethuthukile nokulawulwa kwekhwalithi okuqinile, okuqinisekisa ukuthembeka nempilo yesevisi ende. Nokho, i-Qiaofa iyaqaphela ukuthi ngisho nehadiwe engcono kakhulu idinga ukuphathwa okuhlakaniphile ukuze ilethe inani eliphezulu. Ngakho-ke, inkampani inikeza amaklayenti uhlaka oluhlelekile oluhlanganisa ukuhlolwa kohlelo lokuqala, ukukhethwa okuthuthukisiwe kwe-trap, isiqondiso sokufaka, ukuhlolwa kwe-trap ngezikhathi ezithile, ukuhlaziywa kokusebenza, kanye nokulungiswa okuhleliwe. Le sevisi ephelele iguqula ukuphathwa kwe-steam trap kusuka emsebenzini wokulungisa ophendulayo kube isu elisebenzayo, eliqhutshwa yimininingwane, elihambisana nezinjongo zokonga amandla zebhizinisi. Ngokubambisana ne-Qiaofa, amaqembu asembonini athola ukufinyelela ebuchwephesheni bobunjiniyela, uhlu oluphelele lwemikhiqizo, kanye nendlela evamile ehluziwe ngokusebenzisa izinkulungwane zokusetshenziswa okuyimpumelelo emhlabeni wonke.

Impumelelo yanoma yiluphi uhlelo lokulawulwa kwezicupho zomhwamuko incike ekhwalithini nasemvamini yokuqoqwa kwedatha. Indlela kaQiaofa iqala ngocwaningo olujulile lwesisekelo lapho sonke isicupho esisesikhungweni simakwa, sitholakala emephini yesistimu, futhi sihlolwe kusetshenziswa amathuluzi alinganiselwe ukukala izinga lokushisa, ingcindezi, kanye nesiginesha yomsindo. Lokhu kuhlola kokuqala kuthwebula ulwazi olubalulekile njengezinhlobo zezicupho zomhwamuko, imingcele yokusetshenziswa, kanye nesimo samanje sokusebenza—esihlukaniswa njengesihle, esikhipha umhwamuko, esivuza, noma esivalekile. Idatha ibe isifakwa endaweni yedijithali emaphakathi elandelela ukusebenza kwesicupho ngasinye ngokuhamba kwesikhathi, inika amandla ukuhlaziywa kwemikhuba nokutholwa kwezinto ezingavamile kusenesikhathi. Isibonelo, ukwenyuka kancane kancane kwezinga lokushisa elingaphezulu esicuphweni somhwamuko esinjenge-FT14 kungase kubonise ukuguga emshinini wangaphakathi, okuholela ekulungisweni okuvimbelayo ngaphambi kokuthi kwenzeke ukwehluleka okubizayo. Onjiniyela bakwaQiaofa babuyekeza idatha ngezikhathi ezithile futhi bakhiqize imibiko enemininingwane ebeka phambili izicupho ezidinga ukunakwa ngokushesha, batusa izingxenye zokushintsha noma izinto ezithuthukisiwe, futhi babale ukulahleka kwamandla ngokwezindleko zomhwamuko kanye nokukhishwa kwekhabhoni. Kodwa ukuhlaziya kukodwa akwanele—uhlelo luphinde luhlanganise indlela yokusebenza ecacile. Lapho isicupho sibonakala sehlulekile noma singasebenzi kahle, ithimba lesikhungo lithola umyalo womsebenzi onemiyalelo ethile, futhi uQiaofa angahlinzeka ngesicupho esifanayo sokushintsha esilungiselelwe ngokukhethekile kwalolo hlelo lokusebenza, kuncishiswe isikhathi sokungasebenzi. Le nqubo evaliwe iqinisekisa ukuthi ukuqoqwa kwedatha kuqondisa ngqo izenzo zokulungisa, kudale umjikelezo wokuthuthuka oqhubekayo onciphisa kancane kancane ukumoshwa kwamandla futhi wandise impilo yemishini.

Esinye sezici ezinamandla kakhulu zohlelo lwe-Qiaofa ukugcizelela kwayo izinqubo zokuhlola izicupho ezihlangabezana noma ezedlula amazinga emboni. Esikhundleni sokuncika endleleni eyodwa yokuhlola, i-Qiaofa isebenzisa inhlanganisela yobuchwepheshe be-ultrasonic, izinga lokushisa, kanye nokuhlola okubonakalayo ukuqinisekisa isimo sesicupho ngokuzethemba okuphezulu. Le ndlela yezinzwa eziningi ibaluleke kakhulu ezinhlotsheni zezicupho zomhwamuko ezibonisa izindlela zokwehluleka ezingacacile—ngokwesibonelo, isicupho se-thermodynamic singalahlekelwa yisivalo sayo sediski kancane kancane, sikhiqize i-ultrasonic signature ene-amplitude ephansi okungenzeka ukuthi ithuluzi eliphethwe ngesandla lingayiphutha uma lingalinganiswanga kahle. Ngokwenza inqubo yokuhlola ibe semthethweni nokusebenzisa imishini efanayo kuzo zonke izinhlolovo, i-Qiaofa iqeda ukuhlukahluka okuhlupha izinhlolovo zendabuko zokuhamba. Idatha iphinde iqhathaniswe nokusebenza komlando kanye nemininingwane yomkhiqizi, ukuze isicupho esiphambuka kancane noma ngisho nokuncane esimweni saso esilindelekile siphenywe ngokuqhubekayo. Leli zinga lokuqina alithuthukisi nje kuphela ukusebenza kahle kwamandla kodwa futhi lithuthukisa ukuphepha ngokunciphisa ubungozi be-condensate-induced water hammer, engalimaza amapayipi futhi ilimaze abasebenzi. Ngaphezu kwalokho, isizindalwazi esibanzi sisekela ukubika ngokuthobela imithetho yezemvelo, njengoba izimboni zingabala imizamo yazo yokonga umhwamuko ngamarekhodi aqinisekiswayo futhi angahlolwa.

Njengoba izikhungo zezimboni zamukela i-Industrial Internet of Things (IIoT), ukuqapha izicupho zomhwamuko kungene enkathini entsha yokuxhumana nobuhlakani. I-Qiaofa inikeza izixazululo zokuqapha ezingenazintambo ezixhunywa ngqo ezicuphweni zomhwamuko futhi zidlulisele idatha yesikhathi sangempela mayelana nezinga lokushisa, ingcindezi, izinga lomsindo, kanye nemvamisa yomjikelezo kudeshibhodi esekwe emafwini efinyeleleka kunoma iyiphi idivayisi. Lezi zinzwa ezihlakaniphile zisusa isidingo semizuliswano eyenziwa ngesandla futhi zinikeze ukuqapha okuqhubekayo, ukuze onjiniyela bezimboni bathole izaziso ezisheshayo lapho isicupho siqala ukwehluleka noma lapho izimo zokusebenza zishintsha ngokungalindelekile. Isibonelo, uma isicupho somhwamuko esingumshini siqala ukujikeleza kaningi kunalokho okucacisiwe ekwakhiweni kwaso, uhlelo lungasikhombisa njengento okungenzeka ukuthi igugile futhi luncome ukuthi kuhlolwe ngaphambi kokuthi ukulahleka komhwamuko kukhule. Ukuqapha okungenazintambo futhi kunika amandla ukulungiswa okusekelwe esimweni—kunokuba kusetshenzwe izicupho ngohlelo olumisiwe lwekhalenda, amaqembu angabeka phambili amayunithi ngokusekelwe emininingwaneni yangempela yokusebenza, kunciphisa izindleko zabasebenzi futhi kugxilise izinsiza lapho zidingeka khona kakhulu. Ipulatifomu yokuqapha ehlakaniphile ye-Qiaofa ihlanganiswa nezinhlelo ezikhona zokulawula izimboni ngokusebenzisa izimiso zokuxhumana ezijwayelekile, okwenza ukusetshenziswa kube lula ngisho nasezindaweni ezindala. Uhlelo lungaphatha amakhulu ezicupho ngesikhathi esisodwa, lunikeze imephu eshisa ebukhoma yokulahleka kwamandla kuyo yonke indawo futhi lusize abaphathi babone izindawo eziyinkinga ngokubuka nje. Ngokuhamba kwesikhathi, idatha eqoqiwe yakha imodeli yokubikezela ebikezela impilo esele yokusebenza yesicupho ngasinye, ivumele ukuhlelwa kokuthenga nokulungiswa ukuthi kuthuthukiswe. Ezimbonini ezisebenza ezindaweni ezikude noma ezinabasebenzi abambalwa, ukuqapha okungenazintambo kuwushintsho olukhulu—kunikeza ukugada okungama-24/7 ngaphandle kokwengeza abasebenzi, futhi kukhiqiza uhlobo lwedatha enemininingwane, enesikhathi esibekiwe, ebalulekile ezinhlelweni zokuthuthukisa eziqhubekayo njengezinhlelo zokuphatha amandla ze-ISO 50001. Ukuzibophezela kwe-Qiaofa ekusunguleni izinto ezintsha kusho ukuthi amakhasimende angaqala ngokuqapha okuyisisekelo futhi akhule aye ekusebenzeni ngokuzenzakalelayo okuphelele njengoba izidingo zawo zishintsha, ahlale ehamba phambili kwezobuchwepheshe.

Ukuqalisa uhlelo oluphelele lokuphatha ama-steam trap nge-Qiaofa kunikeza izinzuzo eziningi ezingenakubalwa ezinomthelela ngqo emalini engenayo. Inzuzo esheshayo ukonga amandla—ngokuhlonza nokulungisa ama-trap ahlulekile ngokushesha, izimboni zinganciphisa ukumoshwa komhwamuko ngo-10% kuya ku-25%, okuholela ekusetshenzisweni kukaphethiloli okuphansi, umthwalo we-boiler oncishisiwe, kanye nokukhishwa kwe-greenhouse gas okuncishisiwe. Esikhungweni esimaphakathi esinezindleko zonyaka zomhwamuko eziyizigidi ezi-2 zamaRandi aseMelika, lokhu kumelela ukonga okungaba ngu-$200,000 kuya ku-$500,000 ngonyaka, okwenza uhlelo luzikhokhele ezinyangeni ezimbalwa. Ngaphandle kwamandla, ukuphathwa kahle kwama-steam trap kwandisa impilo yemishini elandelayo efana nama-heat exchanger, imikhumbi yokucubungula, kanye nemigqa ye-steam tracing ngokuvimbela ukunqwabelana kwe-condensate nokugqwala. Lokhu kunciphisa ukuphazamiseka okungahleliwe kanye nezindleko zokulungisa, kuthuthukise ukusebenza kahle kwemishini (OEE). Ukuphepha kungenye ingxenye ebalulekile—ama-trap ahlulekile avumela i-condensate ukuthi inqwabelane angabangela i-water hammer, ukukhuphuka komfutho onamandla okungaqhuma amapayipi, kulimaze izingxenye, futhi kubeke abasebenzi engozini. Ngokugcina ama-trap esimweni esihle, izimboni zisusa umthombo omkhulu wengozi yezinqubo zokuphepha. Ukuthobela imithetho yezemvelo kuya ngokuya kuqhuba izinqumo eziyinhloko, futhi uhlelo olubhaliwe lwe-steam trap lunikeza idatha edingekayo ukuze kubikwe ukuncishiswa kwekhabhoni ngaphansi kwezinhlelo zokuzithandela noma eziphoqelekile. Izixazululo ze-Qiaofa zisiza amakhasimende ukuthi ahambisane namazinga omhlaba wonke okusimama, athuthukise isithunzi sawo kumakhasimende, abalawuli, nabatshali-zimali. Ngaphezu kwalokho, indlela ehlelekile yohlelo ithuthukisa umkhiqizo wabasebenzi ngokufaka esikhundleni sokulungisa okuphuthumayo ngokulungisa okuhleliwe, okuvumela ochwepheshe abanamakhono ukuthi bagxile emisebenzini enenani eliphezulu. Lapho zonke lezi zinzuzo zihlanganiswa, imbuyiselo ekutshalweni kwezimali ohlelweni lokuphatha ama-steam trap lwe-Qiaofa ngokuvamile idlula u-300% eminyakeni emithathu, kanti amakhasimende amaningi athola ukukhokhelwa kabusha ezinyangeni ezingaphansi kweyishumi nambili.

Ukuze sibonise umthelela wohlelo oluphelele lokuphatha ama-steam trap akwaQiaofa, cabanga ngesipiliyoni sesikhungo esikhulu sokuhlanza amafutha e-petrochemical eNingizimu-mpumalanga ye-Asia esasinenkinga yokusebenzisa umhwamuko omningi kanye nokuhluleka kwama-trap njalo. Ngaphambi kokusebenzisana noQiaofa, lesi sikhungo sasisebenzisa izinhlolovo ezikwenziwa ngezinyanga ezintathu ngumsebenzi ovela enkampanini yangaphandle, kodwa amazinga okuhluleka ayehlala engaphezu kuka-18%, futhi ukulahleka kwamandla kwakulinganiselwa ku-USD 600,000 ngonyaka. UQiaofa wenza ukuhlolwa okuphelele kwesistimu, wamaka futhi wahlola ama-trap angu-1,200 esikhungweni sonke, futhi wathola ukuthi u-22% ayehlulekile—ikakhulukazi ngenxa yokungalingani kahle kanye nokuguga kwama-steam trap amadala. Ithimba lathatha ama-trap abalulekile lawafaka ama-steam trap ohlobo lwe-FT14 lwakwaQiaofa, akhethwe ngenxa yokwakheka kwawo okuqinile nokusebenza kwawo okungaguquki ngaphansi kwemithwalo eguquguqukayo. Kwafakwa uhlelo lokuqapha ngaphandle kwentambo kuma-trap angu-200 abalulekile ukuze kutholakale ukubonakala kwesikhathi sangempela. Ezinyangeni eziyisithupha, izinga lokuhluleka lehlela ku-4%, ukusetshenziswa komhwamuko kwehla ngo-14%, futhi isikhungo sazuza ukonga amandla okulinganiselwa ku-USD 480,000 ngonyaka. Umakhasimende wabika nokuncipha okungu-60% ezingcingweni zokulungisa eziphathelene ne-condensate kanye nokuthuthuka okubonakalayo kwekhwalithi yomhwamuko ezinhlelweni ezingezansi. Enye indaba yempumelelo ivela esikhungweni sokucubungula ukudla eYurophu esasidinga ukuhambisana nemithetho eqinile yaseYurophu yokusebenza kahle kwamandla. Lesi sikhungo samukela uhlelo oluphelele lwakwaQiaofa, okuhlanganisa ukuhlolwa kwama-trap njalo, ukuhlaziywa kwedatha, kanye nokushintshwa okuhleliwe kwama-trap asendulo e-thermodynamic kwafakwa izinhlobo zesimanje ezinomsebenzi ophakeme. Eminyakeni emibili, lesi sikhungo sehlisa umkhondo wakhe wekhabhoni ngamathani angu-1,200 e-CO₂ ngonyaka futhi sahlonishwa yibhodi labo lezokugcina ukusimama. Lezi zifundo ziyafakazela ukuthi indlela kaQiaofa ayiyona eyethiyori—iletha imiphumela eqinisekisiwe, ephindaphindekayo kuzo zonke izimboni nezindawo. Amakhasimende ahlala ekhomba ubuchwepheshe benkampani, ikhwalithi yomkhiqizo, kanye nokusekelwa okusheshayo njengezinto ezihlukanisa uQiaofa kwabanye abathengisi bemishini abanikeza nje izinto eziphathekayo ngaphandle kohlelo lokuphatha.

Ukuphatha ama-steam traps ngempumelelo akudingi nje izinto ezinhle kuphela—kudinga ubambiswano oluhlelekile, olususelwa emininingweni nomkhiqizi oqonda ubuchwepheshe kanye nesimo sokusebenza. I-Qiaofa Machinery Co., Ltd. isebenze iminyaka eminingi icwenga imiklamo yayo yama-steam traps, kusukela ku-FT14 mechanical steam trap ethenjwa kakhulu kuya kumamodeli athuthukile we-thermodynamic ne-thermostatic, futhi yathuthukisa indlela yesevisi eguqula ukuphathwa kwama-trap kube inqubo ebikezelwayo nephathwa kalula. Noma ngabe usebenzisa imboni encane enama-trap angamashumi amahlanu noma indawo yokuhluza eyinkimbinkimbi enezinkulungwane, i-Qiaofa ingakwazi ukuhlela uhlelo oluhambisana nesabelomali sakho, amazinga abasebenzi bakho, kanye nezinhloso zakho zokunciphisa amandla. Isinyathelo sokuqala ukubonisana okungenazibopho ukuze ubuyekeze uhlelo lwakho lwamanje lwe-steam, uhlonze izinzuzo ezisheshayo, futhi uchaze indlela yokwehlisa izindleko nokuthuthukisa ukuthembeka. Ungafunda okwengeziwe ngamandla e-Qiaofa ngokuvakashela i-Ikhaya ikhasi, ihlola i-Mayelana Nathi isigaba sokuqonda umlando wenkampani nezitifiketi, noma ukuphequlula i-Imikhiqizo ikhasi lemininingwane enemininingwane ngezinhlobo zogibe lomusi (steam trap) okuhlanganisa i-FT14 nezinye izinhlobo zogibe lomusi olungumshini. Ukuze uthole imininingwane yakamuva yemboni nezibuyekezo zenkampani, bheka i-Izindaba ikhasi, futhi uma unezidingo ezikhethekile zokusebenzisa, i-Yenza ngokwezifisoIkhasi linikeza ulwazi mayelana nezixazululo ezenziwe ngokwezidingo. Ithimba likaQiaofa lonjiniyela bezicelo nochwepheshe bezinsizakalo likulungele ukukusiza ukuthi uguqule ukuphathwa kwakho kwezicupho zomusi kusuka endaweni yezindleko ukuze kube yinzuzo yokuncintisana. Xhumana noQiaofa namuhla ukuze uhlele ukubonisana futhi uthathe isinyathelo sokuqala esiya ohlelweni lomusi olusebenza kahle, oluphephile, nolusimeme.

I-steam trap iyivalvu ezenzakalelayo ekhipha amanzi ajiyile kanye namagesi angajiyile ezinhlelweni zomhwamuko kuyilapho ivimbela umhwamuko ophilayo ukuba uphume. Ukusebenza kahle kwe-steam trap kubalulekile ekusebenzeni kahle kwamandla ngoba ngisho ne-trap eyodwa ehlulekile ingamosha inani elikhulu lomhwamuko, ikhulise ukusetshenziswa kukaphethiloli kanye nezindleko zokusebenza. Ngokuphatha izicupho zomhwamuko ngempumelelo, izimboni zinganciphisa ukulahleka komhwamuko ngo-10% kuya ku-25%, zithuthukise ukudluliswa kokushisa, futhi zehlise umkhondo wazo wekhabhoni.

Izinhlobo eziyinhloko zezivalo zomhwamuko zihlanganisa izivalo zomhwamuko ezenziwa ngomshini (ezifana nohlobo oluntanta nolulawula izinga lokushisa), izivalo zomhwamuko ezenziwa ngamandla okushisa, kanye nezivalo zomhwamuko ezilawula izinga lokushisa. Izivalo zomhwamuko ezenziwa ngomshini, njengochungechunge lwe-FT14 lwakwaQiaofa, zisebenza ngokusekelwe ekwehlukeni kobuningi futhi zifaneleka kahle ekusetshenzisweni okunomthwalo ongaguquki. Izivalo zomhwamuko ezenziwa ngamandla okushisa zisebenzisa amandla okunyakaza okuphuma komhwamuko, kuyilapho izivalo zomhwamuko ezilawula izinga lokushisa zincike ezintweni ezizwela izinga lokushisa. Ukukhetha kuncike ekucindezelweni, ezingeni lokushisa, emthwalweni womhwamuko, kanye nezidingo zokusetshenziswa.

Uhlelo lukaQiaofa lulandela umjikelezo ohlelekile: ukuhlolwa kohlelo kokuqala nokumakwa kwezicupho, ukuhlolwa okuyisisekelo kwezicupho kusetshenziswa izindlela ze-ultrasonic nezinga lokushisa, ukuhlaziywa kwedijithali yedatha ngemibiko yokuthambekela, izincomo eziphambili zokulungisa, kanye nokuhlinzekwa kwezicupho ezishintshayo lapho kudingeka. Uhlelo luhlanganisa ukuqapha okungenantambo okukhethayo ukuze kutholakale ukubonakala kwesikhathi sangempela. Lwakhelwe ukuguqula izimboni ekulungiseni okusabelayo ziye ekuphathweni okuqhubekayo, okuqhutshwa yidatha okwandisa ukonga kwamandla nokuphila kwemishini.

I-FT14 iyisibonelo se-steam trap eyenziwe yi-Qiaofa, eyaziwa ngokwakhiwa kwayo okuqinile, ukusebenza kwayo okuthembekile, nokukwazi ukumelana nemithwalo ephezulu ye-condensate. Iyisihlanzi esintanta futhi esishisa umzimba esivame ukusetshenziswa kuma-heat exchangers, emgqeni we-steam, kuma-unit heaters, nasemishinini yokucubungula lapho ukususwa kwe-condensate okuqhubekayo nokusebenza kahle kubalulekile. Umklamo we-FT14 unciphisa ukulahleka kwe-steam ngisho nangaphansi kwezimo zokucindezela eziguquguqukayo, okwenza kube ukukhetha okuthandwayo ezimbonini eziningi.

Imvamisa yokuhlolwa kwe-trap incike ezimweni zokusebenza, ukubaluleka kohlelo lokusebenza, kanye namazinga okwehluleka omlando. Ezimbonini eziningi, ukuhlola okwenziwa ngekota ngakunye kuyisilinganiso esiphansi, kodwa ama-trap abaluleke kakhulu noma anamazinga aphezulu okwehluleka angazuza ekuhlolweni kwanyanga zonke. I-Qiaofa incoma ukuqapha okungenantambo okuqhubekayo kuma-trap abalulekile ukuze kutholwe ukwehluleka ngesikhathi sangempela. Isikhathi esifanele sibhalansa izindleko zokuhlola ngokonga amandla okutholwa ngokutholwa kwehluleka kusenesikhathi.

Izimpawu ezijwayelekile zokuhluleka kwe-steam trap zihlanganisa ukukhishwa komhwamuko okuzwakalayo, ukunqwabelana kwe-condensate ngokweqile emapayipini angezansi, ukungahambi kahle kwezinga lokushisa okukalwa izinzwa ze-infrared, kanye nokusetshenziswa kwamandla okwenyukile. I-mechanical steam trap evulekile izokhipha umhwamuko ophilayo ngokuqhubekayo, kuyilapho i-trap evaliwe izobangela ukugcwala kwe-condensate kanye ne-water hammer. Ukuhlolwa kwe-ultrasonic trap kuyindlela ethembekile kakhulu yokuqinisekisa isimo, njengoba ithola i-acoustic signature yokugeleza komhwamuko ne-condensate.

Yebo, i-Qiaofa inikezela ngezinsizakalo ezenziwe ngokwezidingo zamakhasimende anezinga lokucindezela elingajwayelekile, usayizi wokuxhuma okhethekile, izinto zangaphandle, noma izidingo ezithile zokusebenza. Ithimba lobunjiniyela benkampani lisebenza eduze namakhasimende ukuklama nokukhiqiza izinhlobo ze-steam trap ezenzelwe ukusetshenziswa. Vakashela i-Yenza ngokwezifiso ikhasi ukuze ufunde kabanzi mayelana nokuthumela isicelo esenziwe ngokwezifiso.

Umjikayo womphunga wemishini usebenzisa i-float noma i-bucket mechanism ukuzwa umehluko wokuminyana phakathi komphunga nokujiyisa, uvuleke ukukhipha ukujiyisa bese uvala ukugcina umphunga. Kufaneleka kakhulu ezinhlelweni ezinomthwalo ohlala njalo kanye nezingcindezi eziphansi kuya eziphakathi nendawo. Umjikayo womphunga we-thermodynamic usebenza ngokusebenzisa umgomo we-flash steam, lapho i-disk noma i-piston iphendula isivinini sokujiyisa okugelezayo. Umncane kakhulu futhi uphatha ukushisa okuphezulu kahle kodwa ungathinteka yi-backpressure. Uhlobo ngalunye lunamandla ahlukile, futhi i-Qiaofa inikela ngakho kokubili ukuze ihambisane nezidingo zokusebenza.

I-Wireless smart monitoring inikeza idatha eqhubekayo, yesikhathi sangempela ngokusebenza kwezicupho, iqeda izikhala eziphakathi kwezihlolo ezenziwa ngesandla. Izinzwa zithola amazinga okushisa, ingcindezi, kanye nomsindo, futhi zithumela izexwayiso lapho kwenzeka okungajwayelekile, zivumela ukusabela ngokushesha ekuhlulekeni. Lokhu kunciphisa ukumoshwa komhwamuko ngamaviki uma kuqhathaniswa nokuhlolwa kwekota, kwehlisa izindleko zabasebenzi zokuhamba ngesandla, futhi kwakha isizindalwazi somlando wokulungisa ngokubikezela. Izixazululo ezingenazintambo zakwa-Qiaofa zihlangana nezinhlelo ezikhona zasezimbonini futhi zingakhula kusukela ezicuphweni ezimbalwa kuya emakhulwini.

Amakhasimende avamile athola ukuncishiswa okungu-10% kuya ku-25% ekusetshenzisweni komusi ngemva kokulungisa izicupho ezehlulekile nezingasebenzi kahle, okuhumushela ekongeni imali engu-USD 200,000 kuya ku-USD 500,000 ngonyaka ezikhungweni eziphakathi nendawo. Ukonga okwengeziwe kuvela ezindlekweni zokulungisa ezehlisiwe, ukuvalwa okungahleliwe okumbalwa, nempilo yemishini enwetshiwe. Uhlelo luvame ukuzikhokhela phakathi kwezinyanga eziyisithupha kuya kweziyishumi nambili, futhi inzuzo yesikhathi eside yehlula u-300% eminyakeni emithathu.